Wavetek Executive Interview
Draft Questions PDF file
1.Tell us about Wavetek: when and how your company was formed and your relationship to United Microelectronics Corporation (UMC).
Wavetek is a member of UMC's New Business Group. To better serve the fast growing wireless market, UMC, in addition to its existing CMOS foundry business, decided to become a provider of GaAs foundry services by setting up a new company using its 6-inch CMOS fab (Fab 6A) in October, 2010. We initially set up a mini GaAs line within this fab, and through 5 years of dedicated effort, we built up a stable HBT/pHEMT business. Last year, we decided to acquire all of Fab 6A’s fixed assets and silicon-based product lines from UMC in order to further streamline the fab’s operations. Wavetek remains an independently operated company.
We are a pure play foundry company, providing dedicated, flexible, and competitive foundry services to global design houses and IDM partners. We offer advanced technologies for the broadest range of product applications, both in III-V compound semiconductor (i.e. RF/microwave devices and opto-electronic devices) and silicon CMOS specialty (i.e., eHV, SAW filter and GaN-on-silicon) businesses.
3.What markets are you targeting? RF/microwave or others, such as optical or power electronics?
For III-V compound semiconductors, we started with RF/microwave devices. We have established a state-of-the-art manufacturing facility in these areas to address the wireless communication market. Then, in 2015 we initiated opto-electronic device development in areas such as PiN photo detectors, VCSELs, and monitor photo detectors for both short wavelength (GaAs based) and long wavelength (InP based). In 2015, we also kicked off SAW filter technology development. Currently, we have already started product qualification with key customers. In addition, we have inherited a GaN on Si power device technology from UMC that was developed in our 6” fab over the past six years. This technology is currently running some small volume production with a strategic partner.
4.Wafer fabs seem to run best with high volume and a low mix of processes. However, the RF/microwave industry has historically spawned a large number of specialized process technologies to serve smaller, performance-driven applications. Are you addressing these lower volume market opportunities?
To better serve the RF/microwave industry better, we certainly need to consider serving performance driven applications, such as infrastructure and industrial applications. Typically, these applications allow for higher margins to cover the increased costs associated with low volume production, since they cannot take advantage of mass economy of scale. I always believe in an 80/20 rule for maintaining a healthy business. At WTK, we pay attention to these lower volume market opportunities as well as the mainstream sectors.
5.Expanding on the last question, what process technologies do you have in production and under development?
In the RF/microwave area, we have released a series of HBT, pHEMT technologies to address applications from 2G to 4.5G handsets and basestations, as well as WiFi broadband connectivity, CATV, point-to-point communications, and radar applications.
6.What about the size and capacity of your wafer fabs, i.e., what diameter wafers are you running, and how many wafers per month you can produce?
We are currently running 6” GaAs based wafers for production with a capacity of 3K wafers per month. This capacity will be expanded to 5K wafers per month by the end of 2016. We are also running 6” Si based wafers for production with a capacity of 29K wafers per month. This Si wafer capacity can be flexibly converted to GaAs capacity within 6 months as needed.
7.Describe the process design kits (PDK) you provide designers and which design automation software tools you support.
We provide detailed PDK in two parts. Layout related design platform is Cadence based, such as Virtuoso (Layout) or Assura (LVS & DRC). Simulation benches are ADS based models and Momentum based EM simulation.
8.Looking at the “pure play” compound semiconductor foundries, TriQuint exited the market several years ago, leaving WIN Semiconductors as the market leader. AWSC is a player in the high volume consumer space, and there are a handful of foundries that support high performance, lower volume processes and applications, such as RF GaN. We also see several mainland China companies entering the market. Where does Wavetek fit in this landscape, and what differentiates you from your competitors?
A. We developed advanced GaAs based RF/microwave based technologies organically through our talented, internal R&D team. Leveraging UMC’s high volume production experience and advanced lithography technology, we can develop unique technologies to differentiate ourselves from the competition, such as our ED15 technology development.
B. We do observe some Chinese companies entering this foundry market. However, technology development and the ability to implement these technologies into a high volume manufacturing environment require an experienced management/technical team and workforce to successfully execute. New entries into this market also need time to cultivate their business. I think Chinese competitors are still in catch-up mode
9.Do you believe the market can generate the demand to fill all these compound semiconductor fabs — also considering the improving RF performance of silicon? Where do you see your future wafer volume coming from?
To be a successful compound semiconductor fab, you need to be very flexible in providing needed technologies to fulfill market requirements. For instance, in addition to delivering HBT and pHEMT technologies, we also provide SAW filter, GaN on Si power device, opto-electronic, and other CMOS HV technologies. We still believe that in the next 5 years, III-V based processes will still be the main work horse for cellular handset, cellular infrastructure, and integrated WiFi FEM applications. These product will still be the volume driver for III-V fabs. However, we are also paying attention to the SAW and BAW based filter technologies as another volume driver.
10.To wrap up, please tell us about your background and the career path that led you to become the CEO of Wavetek.
"I began my career with Standard Microsystems and IBM in New York, performing high speed VLSI circuit design. I then returned to the University of Illinois at Urbana Champaign, where in 1995 I earned a PhD degree in Electrical and Computer Engineering studying Opto-Electronics. Soon after, I joined UMC in the same year, where I advanced from CPU design management to Director of the marketing, then to VP of USA/Europe sales and customer engineering, and finally senior VP of new business group. When UMC decided to enter the GaAs market in 2010, I was a great fit for the job.
Wavetek’s 6" fab has several great specialty technologies: CMOS eHV, GaN-on-silicon for power transistors, and SAW filters. Introducing GaAs RF and opto-electronics processes into our mix certainly further enriches our technology portfolio. This is a great fab with hundreds of very talented and experienced process, equipment, integration and manufacturing engineers. Moving forward, we will continue to bring in new services and technology solutions to best serve our customers' demanding requirements."